Effect of defects on fatigue tests of as-built TI-6AL-4V parts fabricated by selective laser melting

Haijun Gong, Khalid Rafi, Thomas Starr, Brent Stucker

Research output: Contribution to conferencePaperpeer-review

78 Scopus citations

Abstract

Defects can be found in parts made using Selective Laser Melting (SLM) due to balling effects and other types of localized irregularities. This study investigates how defects affect the fatigue performance of Ti-6Al-4V samples in an SLM as-built surface finish condition. Fatigue samples were built and heat treated for stress relief. In order to investigate the effect of defects, a series of fatigue samples were designed with built-in cylindrical and double-conical defects. Tests were carried out to correlate maximum stress to the number of cycles to failure. Optical and scanning electron micrographs were utilized to compare and analyze crack initiation and propagation characteristics. Based on the results, the influence of defects on fatigue properties is discussed.

Original languageEnglish
Pages499-506
Number of pages8
StatePublished - 2012
Event23rd Annual International Solid Freeform Fabrication Symposium - An Additive Manufacturing Conference, SFF 2012 - Austin, TX, United States
Duration: Aug 6 2012Aug 8 2012

Conference

Conference23rd Annual International Solid Freeform Fabrication Symposium - An Additive Manufacturing Conference, SFF 2012
Country/TerritoryUnited States
CityAustin, TX
Period08/6/1208/8/12

Scopus Subject Areas

  • Surfaces, Coatings and Films
  • Surfaces and Interfaces

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