High performance thermoelectric module through isotype bulk heterojunction engineering of skutterudite materials

We demonstrate filled CoSb₃ skutterudite materials with excellent thermoelectric (TE) performance that results in one of the highest reported single stage module efficiency. The improvement in TE material performance was obtained by creating isotype n/n “bulk heterojunction” structure through assembly of novel skutterudite nanocrystals with different Yb-doping content. Combination of significant increase in carrier transport through heterojunction structure and reduction in long-range acoustic phonon transmission by two-phase mixture resulted in enhanced power factor and reduced lattice thermal conductivity. As a result, the figure-of-merit (zT) of heterojunction TE material is improved by more than 35% compared with pristine single homogeneous material. Using these improved TE materials, a high module conversion efficiency of ~9.15% was obtained when operating between 650 °C and 50 °C. This is one of the highest conversion efficiency among the practically measured single stage modules.